A Method to Determine Design Parameters of the Float in a Rotameter that Satisfies the Measurement Range in a Fixed Cone

The rotameter has a relatively low measurement accuracy compared to other flowmeters due to the nonlinearity between the flow rate and the floater position, viscosity difference between the standard and the measuring medium, and the oscillation characteristics of the floater. To improve the measurement accuracy, the taper can be reduced to decrease the nonlinearity, the difference in viscosity can be considered, and the cone length can be made longer to increase the resolution. In practice, however, the installation of the flowmeter may be limited and certain measurement ranges may have to be satisfied.

In this paper, a method is presented to determine the shape and structural parameters of the floater to minimize the oscillation of the floater while satisfying the measurement range when the length of the cone is limited during the installation of the rotameter.

Three-dimensional steady flow simulations were performed to scale where the gravity and the drag force are equal, and then three-dimensional unsteady flow simulations were carried out to analyze the trend of hydrodynamic oscillation force acting on the floater. CFD simulation results showed that the DFC floater was the least oscillatory one in the measurement range. They also showed that four structural dimensions of the DFC floater have a significant influence on the oscillation characteristics.